DWL-32连续式双枕捣固稳定车电传动系统
Design of electric drive system for the DWL-32 continuous dual-sleeper tamping and stabilizing vehicle
摘要 为解决捣固稳定车内燃液压/液力驱动存在的能耗高、力矩响应滞后、作业效率低、维护不便等问题,文章以DWL-32双枕连续式捣固稳定车为研究对象,创新性引入电牵引技术,构建永磁电传动系统方案,实现整车高低速一体化牵引、高精度低恒速作业.文章首先针对捣固稳定车作业工况需求进行分解计算,并展开牵引/制动特性计算;其次,结合牵引走行特性,基于永磁电传动技术搭建电传动系统拓扑结构,完成电传动系统的计算分析与关键部件设计;再次,针对高精度低恒速作业工况,对永磁牵引电机进行优化设计,并选定变流器传动控制方式;最后,基于研制的电传动系统关键部件样机开展台架及整车试验验证.台架试验结果表明,电传动系统可满足高速拖行的温升需求;整机试验结果显示,所设计的电传动系统结构合理、性能可靠,满足整车牵引运行及作业走行的工况要求,可高效响应低恒速控制需求,较传统液压/液力传动技术路线作业效率提升15%,为新一代大型养路机械电动化升级转型提供有力支持.
Abstract:
Current diesel-hydraulic/hydrodynamic drive systems for tamping and stabilizing vehicles suffer from high energy con-sumption,lagging torque response,low working efficiency,and inconvenient maintenance.This paper addresses these issues in the con-text of the DWL-32 continuous dual-sleeper tamping and stabilizing vehicle.It proposes a permanent magnet electric drive system solu-tion that innovatively introduces electric traction technology to achieve integrated high-and low-speed traction of the complete vehicle and high-precision working at constant low speeds.Firstly,requirements for various working conditions were decomposed and quanti-fied,and further calculations were conducted to derive traction/braking characteristics.Secondly,based on the traction and running char-acteristics,an electric drive system topology was built using permanent magnet electric drive technology,followed by the calculation and analysis for the electric drive system and the design of key components.Thirdly,for high-precision working at constant low speeds,the permanent magnet traction motor design was optimized,and the converter drive control mode was selected.Finally,key component pro-totypes developed for the electric drive system were tested on the bench and complete vehicle tests were carried out.Bench test results show that the electric drive system meets the temperature rise requirements during high-speed towing.Complete vehicle test results show that the designed electric drive system is rationally structured and delivers reliable performance that meets the requirements in complete vehicle traction as well as working and running conditions and achieves efficient response to control requirements at constant low speeds.Compared with the traditional technology route of hydraulic/hydrodynamic drive,the proposed solution improves working effi-ciency by 15%,providing strong support for the electrification upgrade and transformation of new-generation large-scale track mainte-nance machinery.